Modern metal fabrication relies on advanced forming technologies like laser cutters, waterjet systems, and CNC stamping presses. While these machines achieve ±0.1mm cutting precision, they inevitably leave micro-burrs (avg. 0.05–0.5mm) that compromise product safety and functionality. Industry studies show that 68% of post-processing delays stem from manual deburring bottlenecks, costing manufacturers up to $120/hour in lost productivity.
Reduce workshop injuries by 81% (OSHA 2023 benchmarks) through automated removal of sharp edges (Ra ≤0.8μm).
Achieve ISO 13715:2018-compliant edges with tolerance ranges from ±0.01mm (aerospace) to ±0.1mm (construction).
Configure systems for:
Carbon steel (1–50mm thickness)
Aluminum alloys (6061-T6, 7075)
Stainless steel (304L, 316L)
From job-shop models (20–50 units/hr) to fully automated lines (800+ units/hr) with PLC integration.
Reduce per-part finishing costs by 40–60% compared to manual methods (IndustryWeek 2023 analysis).
Material Type | Thickness Range | Optimal Method | Throughput |
---|---|---|---|
Mild Steel | 1–20mm | Robotic Belt Grinding | 300–550 units/hr |
Aluminum 6061 | 0.5–8mm | Cryogenic Deburring | 200–400 units/hr |
Stainless 316L | 3–30mm | Magnetic Abrasive Finishing | 150–300 units/hr |
Work Envelope: 800×600mm to 2500×1500mm
Power Consumption: 5.5kW (standard) | 11kW (heavy-duty)
Surface Finish: Ra 0.4μm (mirror) to Ra 3.2μm (industrial)
Cycle Time: 15–90 seconds/part based on complexity
Material analysis (hardness, thickness, burr profile)
Tooling selection (abrasive grit size, brush type)
CNC programming (3D path optimization)
Quality validation (laser scanning & CMM)
Meet AS9100D standards with 6-axis robotic systems achieving ≤0.02mm edge consistency on titanium alloys.
High-volume processing of stamped brackets (1,200+ units/day) with adaptive force control technology.