Summary of "Deburring Machine Solutions"

2025-11-12 17:59:27

TOP DEBURRING MACHINE


Key Technologies & Equipment Types

The company offers various deburring technologies including:


  1. Robotic Deburring Systems - Programmable robotic arms

  2. Brush Deburring Units - Rotary brushes for edge finishing

  3. Abrasive Flow Machining - For complex internal geometries

  4. Abrasive belt deburring and customizable configurations


Performance Benefits


Compared to manual deburring:


  1. 45-60% reduction in processing time

  2. 30-50% reduction in consumable tooling costs

  3. Handles complex geometries

  4. 24/7 continuous operation with predictive maintenance

  5. Quick changeover with digital recipe management

Available Stations


ADV offers modular deburring stations that can work together or independently, including:


  1. Belt grinding stations

  2. Abrasive brush systems (4/6/8 brushes)

  3. Sand block abrasives

  4. Hammer pin structures for slag removal

  5. Wet or dry grinding configurations

  6. 3-in-1 RWR series with multi-functions


Key Machine Types and Configurations

ADV's modular stations can operate independently or in tandem for tailored workflows:

  1. W Station (Deburring Brush): Rotates and revolves to remove small burrs and round edges.

  2. Y Station (Disc Brush): Uses interchangeable grit discs for heavy slag removal and edge radiusing.

  3. S Station (Sand Block): High-speed rotation for contour and hole deburring with smooth finishes.

  4. R Station (Wide Belt): Even grinding/polishing for vertical burrs, rust, and defects on stainless/aluminum.

  5. r Station (Non-Woven Brush): Fine finishing to reduce surface roughness (Ra value).

  6. H Station (Hammer Pin): Knocks and rubs off dross/slag from thermal-cut parts.


Popular models include:

  1. ADV 508 Series (hot-selling dry grinders): E.g., ADV 508-M300 (manual multi-function), ADV 508-RW (belts + brushes for laser/punched parts), ADV 508-HRW (slag removal + deburring/rounding), ADV 508-RRr (deburring + hairline finish for large sheets).

  2. Wet/Dry Options: Like ADV 508-R (versatile deburring/grinding) and ADV 508-RR (one-pass deburring + edge break + line grain).

  3. Advanced Systems: Robotic deburring (programmable arms), brush units for contours, and abrasive flow machining for internal geometries.

Features and Benefits

  1. Modular Design: Quick changeovers via digital recipe management; optimized pressure for 30-50% lower consumable costs.

  2. Efficiency Gains: 45-60% faster than manual methods; 24/7 operation with predictive maintenance.

  3. Versatility: Handles various burr types (vertical, heavy slag) and applications like assembly prep, welding, and spraying.

  4. Safety and Quality: Prevents damage to workpieces; ensures uniform edges and non-directional finishes.

Challenges Addressed and ApplicationsTargets issues in sheet metal processing, such as sharp edges impeding assembly or coating. Ideal for high-volume manufacturing of machined/cut parts, castings, and precision components. Common methods compared include manual, vibration, thermal, CNC milling, and ultrasonic, with ADV's mechanical solutions standing out for automation and precision.


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